Textile Industry Zone, East Hutang Town, Wujin District,213100 Changzhou,China
The antimicrobial properties and health effects of Tencel-Cotton Piece-Dyed Corduroy Fabric are mainly related to its material composition, fiber structure, and special treatments or additives that may be added during the production process. The following are the antimicrobial properties and potential health effects of this type of fabric: 1. Antimicrobial properties of TencelTencel (Lyocell) is a regenerated fiber made from wood pulp (usually eucalyptus, willow or other fast-growing trees). The antimicrobial properties of Tencel mainly come from its natural fiber structure and hygroscopicity: Natural antimicrobial properties: Tencel fiber has natural antimicrobial properties because it can effectively absorb moisture and stay dry. The hygroscopicity of this fiber makes it difficult for bacteria to grow on its surface, thereby helping to reduce the growth of bacteria and fungi. Hygroscopicity: Tencel has strong hygroscopicity and can effectively absorb and retain moisture, making it difficult for bacteria to reproduce in a humid environment. This makes Tencel a healthier fabric, especially suitable for clothing worn next to the skin. Breathability: Tencel's fiber structure has excellent breathability, which can help keep the skin dry, thereby reducing the chance of odor or bacterial growth caused by sweat retention. 2. Antibacterial properties of cotton Characteristics of natural fibers: Pure cotton has weak antibacterial properties. Compared with synthetic fibers or specially treated fibers, cotton fabrics are more likely to breed bacteria and fungi in humid environments. Especially when the wearer is active in a high temperature and high humidity environment, sweat and moisture are easily retained in cotton fabrics, providing a breeding ground for bacterial growth. Advantages of blending with Tencel: Although cotton itself has poor antibacterial properties, when blended with Tencel, Tencel's hygroscopicity and antibacterial properties can effectively improve the antibacterial properties of the overall fabric. Therefore, Tencel and cotton blended fabrics are better than pure cotton fabrics in terms of health and can reduce bacterial growth to a certain extent. 3. Effect of Piece-Dyed Dyeing Process on Antimicrobial PerformanceDye Selection: The use of dyes and chemicals in the Piece-Dyed dyeing process may affect the antimicrobial properties of the fabric. If environmentally friendly and non-toxic dyes are used, the antimicrobial properties of the fabric will not be significantly affected, but if the dyes or chemicals used contain harmful substances, it may cause irritation or allergic reactions to the skin. Effect of dyeing on fibers: The yarn-dyed dyeing process does not directly enhance the antimicrobial properties of the fabric, but it can indirectly reduce the contamination problems that may occur during the washing process of the fabric by improving the color fastness and stability of the fabric. Keeping the fabric clean and hygienic helps reduce the chance of bacterial growth. 4. Impact on healthComfort: Tencel and cotton blended fabrics have higher breathability and moisture absorption than pure synthetic fibers, which can help keep the skin dry and reduce skin irritation and discomfort caused by sweat retention. For people with sensitive skin, the soft nature of Tencel also reduces friction and allergic reactions. Impact on sensitive skin: Due to the natural fiber characteristics of Tencel, it is friendly to sensitive skin and can reduce the risk of skin irritation and allergies compared to some synthetic fibers. Although cotton fibers are relatively gentle, they are prone to breeding bacteria or producing odors if they are not treated with antibacterial agents. Market demand for antibacterial fabrics: As people pay more attention to health and hygiene issues, the demand for antibacterial fabrics is gradually increasing. Tencel and cotton blended corduroy fabrics have become one of the popular healthy fabrics on the market through their natural antibacterial properties, and are particularly suitable for making underwear, bedding and baby products. 5. Enhancement of antibacterial properties by other additivesSome manufacturers may add antibacterial agents such as silver ions, copper ions or other natural antibacterial ingredients to Tencel-Cotton Piece-Dyed Corduroy Fabric to further enhance the antibacterial properties of the fabric. These additives can effectively inhibit the production of bacteria, fungi and odors, and improve the hygiene and health of the fabric. Tencel-Cotton Piece-Dyed Corduroy Fabric has good antibacterial properties due to the natural antibacterial properties of Tencel and the comfort of cotton, and is particularly suitable for sensitive skin and long-term wear. Its natural moisture absorption, breathability and antibacterial properties make it superior to many synthetic fibers or pure cotton fabrics in terms of health. However, although Tencel has more significant antibacterial properties, cotton has relatively weak antibacterial properties, so blended fabrics may still need to rely on certain care and washing in terms of health effects to ensure hygiene and comfort.
See moreIn the production process of cotton piece-dyed corduroy fabric, ensuring dyeing uniformity is one of the key technical difficulties. Uneven dyeing can cause color difference, streaks or other quality problems in the finished fabric, affecting the appearance and market competitiveness of the product. The following is a detailed analysis of how to ensure dyeing uniformity from each link of the production process:1. Raw material selection and pretreatment(1) Cotton fiber quality controlHigh-quality raw materials: Select high-quality cotton with uniform fiber length and less impurities to reduce color difference caused by raw material differences during dyeing.Cotton blending process: Through scientific cotton blending technology (such as opening and blending), ensure that cotton fibers from different batches are evenly distributed.(2) Fabric pretreatmentDesizing: Remove the sizing added during the weaving process to avoid sizing residue affecting dye penetration.Method: Use enzyme desizing or alkali desizing to ensure the cleanliness of the fabric surface.Scouring: Remove natural impurities (such as wax and pectin) to improve the fiber's hygroscopicity and dye adsorption capacity.Method: Use high-temperature scouring process and add appropriate amount of auxiliary agents (such as scouring agent).Bleaching: Remove natural pigments and provide a consistent base color for subsequent dyeing.Method: Use oxygen bleaching or chlorine bleaching process, and strictly control bleaching time and temperature.2. Dyeing process optimization(1) Dye selectionSuitable dyes for corduroy: Select reactive dyes or direct dyes with high affinity for cotton fibers and strong permeability.Dye formula: Mix the dye ratio according to the target color to ensure stable dye concentration.(2) Dyeing equipmentContinuous roller dyeing machine: Suitable for corduroy fabrics produced in large quantities, which can achieve uniform dyeing.Advantages: The dye solution is applied to the fabric surface through a uniform roller to reduce color difference.Overflow dyeing machine: Suitable for small-scale production or corduroy with special textures.Advantages: The fabric flows freely in the dye solution to avoid creases and indentations.(3) Dyeing parameter controlTemperature control: Maintain a constant temperature during the dyeing process to avoid uneven dye adsorption due to temperature difference.Method: Use an automatic temperature control system to monitor the temperature of the dye solution in real time.Time control: The dyeing time should be precisely set according to the type of dye and the thickness of the fabric. pH adjustment: The pH of the dye solution has an important influence on the dye uptake rate.Method: Use a buffer solution to stabilize the pH value of the dye solution.(4) Uniform dyeingMulti-stage dyeing: Use multiple dyeing processes to gradually increase the dye penetration depth.Uniform rolling: Adjust the dye penetration through the roller pressure to ensure uniform distribution of the dye solution.3. Finishing process(1) Fixing treatmentApplication of fixing agent: Use a high-efficiency fixing agent after dyeing to improve the adhesion and color fastness of the dye.Method: Immerse the fabric in the fixing agent solution and then dry it.Heat treatment: Through high-temperature setting (such as steam or hot air oven), the dye molecules are further fixed.(2) Surface finishingBrushing and shearing: The unique fluff effect of corduroy needs to be formed through brushing and shearing processes. This process needs to ensure that the height of the pile is consistent to avoid visual color difference caused by uneven pile.Singeing treatment: Use flame to burn off excess pile on the surface to improve the surface finish of the fabric.(3) Anti-wrinkle and softening treatmentAnti-wrinkle finishing: Use resin finishing agent to enhance the wrinkle resistance of the fabric.Softening treatment: Add softener to improve the feel while avoiding color changes caused by chemical treatment. Through scientific design and strict process control, the dyeing uniformity of cotton piece-dyed corduroy can be significantly improved, thereby meeting the demand for high-quality fabrics in the high-end market.
See moreThe dimensional stability of Rayon-Cotton Piece-Dyed Corduroy Fabric under hot and humid conditions is an important performance indicator. Especially for application scenarios such as clothing and home decoration, dimensional stability directly affects the durability and appearance of the fabric. The following is a detailed analysis of its dimensional stability:1. Main factors affecting dimensional stability(1) Fiber characteristicsRayon:Rayon is a regenerated cellulose fiber with good hygroscopicity, but it is prone to large shrinkage or deformation under hot and humid conditions.The wet strength is low, and it is easy to cause changes in the fiber structure due to water absorption and expansion, resulting in dimensional instability.Cotton:Cotton fiber also has high hygroscopicity, but compared with rayon, its wet strength is higher and the shrinkage rate under hot and humid conditions is relatively small.However, cotton fiber itself still has a certain tendency to shrink, especially when it has not been pre-shrunk.(2) Blending ratioThe ratio of Rayon and Cotton will significantly affect the dimensional stability of the fabric. For example:If the proportion of Rayon is high, the shrinkage rate of the fabric under wet and hot conditions will be greater because artificial cotton is more sensitive to wet and hot conditions.If the proportion of Cotton is high, the dimensional stability of the fabric will be relatively good, but the shrinkage of the cotton fiber itself still needs to be considered.(3) Fabric structureCorduroy is a weft pile fabric. Its special pile structure may cause uneven shrinkage or deformation under wet and hot conditions.The density (WPI, that is, the number of piles per inch) and thickness of the pile will also affect the dimensional stability. Dense piles may limit the free shrinkage of the fabric, while sparse piles are more susceptible to wet and hot conditions.(4) Dyeing and finishing processThe piece-dyeing process has an important influence on the dimensional stability of the fabric. If sufficient pretreatment (such as pre-shrinking and shaping) is not carried out during the dyeing process, the fabric may shrink significantly in subsequent use.Finishing processes (such as heat setting and resin finishing) can significantly improve the dimensional stability of the fabric. For example, high-temperature shaping can reduce the deformation of the fiber under wet and hot conditions. 2. Dimensional stability test methodIn order to evaluate the dimensional stability of Rayon-Cotton corduroy under hot and humid conditions, the following test methods are usually used:Shrinkage test:Immerse the fabric sample in water or expose it to a hot and humid environment, and measure the percentage change in its length and width. Common standards include:AATCC 135 (Dimensional changes of textiles after home washing)ISO 6330 (Dimensional stability of textiles after washing and drying)ASTM D4974 (Dimensional changes of textiles under hot and humid environments)Steam shrinkage test:Simulate a hot and humid environment, expose the fabric to steam, and observe its shrinkage.Ironing test:Test the dimensional change of the fabric under high-temperature ironing conditions to evaluate its heat resistance. 3. Methods to improve dimensional stabilityIn order to reduce the dimensional change of Rayon-Cotton corduroy under hot and humid conditions, the following aspects can be used:(1) Optimize the fiber blending ratioAdjust the ratio of Rayon and Cotton according to specific application requirements. For example: For applications that require high dimensional stability (such as coats or curtains), the proportion of Rayon can be appropriately reduced and the proportion of Cotton can be increased. While pursuing a soft feel, the dimensional stability of the fabric can be enhanced by adding a small amount of synthetic fibers (such as polyester).(2) Strengthening the pretreatment processPre-shrinkage treatment:After weaving, the fabric is mechanically pre-shrinked to release some stress in the fiber during the production stage, thereby reducing the shrinkage rate in subsequent use.Heat setting:The fiber structure is fixed through a high-temperature heat setting process to reduce the risk of deformation under wet and hot conditions.(3) Improving dyeing and finishing processesResin finishing:Treating the fabric with a resin finishing agent (such as DMDHEU) can enhance the rigidity and wrinkle resistance of the fiber while reducing wet and hot shrinkage.Coating treatment:Applying a functional coating (such as PU coating) on the surface of the fabric can further improve dimensional stability, but may affect breathability.(4) Controlling fabric structureOptimize the density and thickness of the corduroy strips so that it can maintain good shape stability under wet and hot conditions.Use low-elastic yarn or high-twist yarn in the weaving process to reduce the expansion and contraction of fibers under hot and humid conditions. Ultimately, through scientific design and strict production process control, the dimensional change of this fabric under hot and humid conditions can be kept within an acceptable range, thus meeting the needs of different application scenarios.
See moreThe adaptability of Double Weave Corduroy Fabric in different seasons can be analyzed from the following aspects: 1. Adaptability for winter useWarmth: Double-sided jacquard corduroy fabric has good warmth retention due to its usually tight fabric structure and obvious vertical stripes on the surface. Its double-sided design may make the fabric thicker than single-sided corduroy, so it is very suitable for use in cold winter. Comfort: Double-sided jacquard structure can provide additional comfort, especially in winter, the thick fabric can effectively prevent wind and keep warm, making people feel warm and comfortable when wearing. The softness of the fabric is also very suitable for winter wear, avoiding discomfort to the skin in cold weather. Breathability: Although double-sided jacquard corduroy fabric has strong warmth retention, the breathability of some double-sided fabrics may be limited, especially in a denser weaving method. For this reason, it is suitable for wearing in a lower temperature environment to avoid staying in a warm room for a long time and feeling stuffy. 2. Adaptability for use in spring and autumnModerate temperature: The thickness and warmth of double-sided jacquard corduroy fabric are more suitable for temperature changes in spring and autumn, especially in the morning and evening when the temperature difference is large. It can provide a certain warmth effect without being too heavy, and is suitable for wearing in an environment with large temperature changes. Balance of breathability and comfort: The weather in spring and autumn is suitable for wearing fabrics with good breathability. Although double-sided jacquard corduroy is warm, many styles use a looser weaving method, which can maintain a certain temperature while also having appropriate breathability. Therefore, wearing clothing made of double-sided jacquard corduroy fabric can not only cope with warm daytime temperatures, but also provide the warmth needed at night. 3. Summer adaptabilityThickness and comfort issues: Double-sided jacquard corduroy fabrics are usually thicker and have a strong warming effect, so they are not suitable for hot summers. Although some thin corduroy fabrics may have improved breathability, overall, wearing double-sided jacquard corduroy in hot summer weather may feel stuffy and uncomfortable. Alternative options: If you really need to use corduroy fabrics in the summer, you may need to choose a lighter version or a mixed fabric (such as adding cotton, linen or other materials with better breathability). Otherwise, it is recommended to choose more breathable and lightweight fabrics such as cotton or linen in the summer. 4. Fabric adaptability and designDouble-sided characteristics of fabrics: Since double-sided jacquard corduroy has two different fabric sides, it can provide more design and wearing options. For example, the front side is a thicker texture, while the back side may be softer and smoother, which provides different fabric options for wearing in different seasons. In cold seasons, the thicker side can be placed outside, while in spring and autumn, the softer side can be used to enhance wearing comfort. 5. Recommendations for use in other seasonsNight and outdoor activities: Even in warm seasons, double-sided jacquard corduroy fabric is suitable for night use, especially when outdoors, its thickness and thermal insulation provide the wearer with extra warmth and wind protection. Adaptability to different regions: If it is spring and autumn in warm areas or in humid climates, double-sided jacquard corduroy may be more suitable for cooler mornings and evenings, but may not be suitable for wearing when the daytime temperature is high. Double-sided jacquard corduroy fabric is suitable for low-temperature environments or seasons with large temperature differences. It can provide warmth while maintaining a certain degree of breathability and comfort.
See moreThe ability of Tencel-Cotton Piece-Dyed Corduroy Fabric to maintain structural stability in a high humidity environment is closely related to its material properties, fiber hygroscopicity, and fabric weaving and dyeing processes. The following are several key factors that affect its stability in a high humidity environment: 1. Differences in hygroscopicity between Tencel and cotton fibersTencel fiber (Tencel): Tencel is converted from natural wood pulp through a chemical process and has excellent hygroscopicity, which can effectively absorb moisture in a high humidity environment. Its hygroscopicity is higher than that of ordinary cotton fibers, which enables Tencel to maintain good structural stability in a humid environment and quickly dissipate moisture to the outside, helping to avoid fabric expansion or deformation caused by moisture.Cotton fiber: Cotton fiber has strong hygroscopicity, but its drying speed after absorbing moisture is relatively slow, so the cotton part may be relatively heavy in a humid environment and easily affected by humidity changes. However, the natural characteristics of cotton also make it breathable, allowing air to circulate and help evaporate moisture.2. Comprehensive performance of Tencel-Cotton blended fabricsComprehensive effect: The blend of Tencel and cotton enables this fabric to balance the advantages of both. Tencel fiber has strong hygroscopicity, which can help cotton fiber remain stable in a humid environment and prevent shrinkage or deformation caused by excessive water absorption of cotton fiber. The breathability of cotton fiber helps the fabric to maintain a certain dryness in a high humidity environment and reduce the impact of moisture on the fabric structure.Fabric stability: The structure of Tencel-Cotton Piece-Dyed Corduroy Fabric usually adds a certain weaving density to make it less likely to deform when the humidity changes. In addition, the weaving structure of corduroy itself is relatively stable, with certain stretch resistance and shrinkage resistance, which further enhances its stability in a humid environment.3. The influence of dyeing process on humidity adaptabilityDyeing process: The dyeing process used by Tencel-Cotton Piece-Dyed Corduroy Fabric usually adopts the "piece-dyeing" method, that is, the fabric is woven first and then dyed, which helps to ensure a strong bond between the dye and the fabric and reduce color fading and structural changes caused by moisture. In addition, this process can enhance the durability of the fabric at high humidity, making it less susceptible to the influence of environmental humidity.4. Fabric breathability and drying abilityBreathability: Because both Tencel fiber and cotton fiber have good breathability, this enables Tencel-Cotton Piece-Dyed Corduroy Fabric to quickly remove moisture in a high humidity environment, avoiding moisture accumulation in the fabric, thereby preventing the fabric from deforming or becoming moldy. Higher breathability helps the fabric remain dry in a high humidity environment.Drying performance: Tencel fiber has strong hygroscopicity and releases moisture quickly, while cotton fiber is slower, so the blend of the two can keep this fabric relatively dry under high humidity conditions, and it is not easily eroded by moisture even in a humid environment.5. Adaptability of structural design to high humidityStructural advantages of corduroy: The vertical stripe texture structure of corduroy itself can increase the three-dimensional sense of the fabric, and this design helps to improve the durability and stability of the fabric. Even in a humid environment, this texture can enhance the fabric's ability to resist deformation to a certain extent, avoiding irregular wrinkles or collapse in a high humidity environment.Stability test: Usually, Tencel-Cotton Piece-Dyed Corduroy Fabric will undergo a certain amount of wetting treatment and shaping before actual application to ensure that the fabric can maintain its appearance and shape stability under humidity changes during use.6. Effect of maintenance and care on humidity adaptabilityRegular cleaning and maintenance: Regular cleaning and keeping dry can help extend the service life of Tencel-Cotton Piece-Dyed Corduroy Fabric and reduce the long-term impact of humidity on the fabric. Avoiding long-term exposure of fabrics to high humidity environments and taking appropriate storage methods (such as keeping them ventilated and dry) can effectively avoid deformation and mold problems caused by moisture accumulation.Moisture-proof measures: Using moisture-proof bags or keeping the environment ventilated during storage, and avoiding placing fabrics in humid places can help the fabric maintain structural stability in high humidity environments. Tencel-Cotton Piece-Dyed Corduroy Fabric shows good structural stability in high humidity environments, which is mainly due to the combination of Tencel's high hygroscopicity and cotton's breathability, forming a composite property that can effectively absorb moisture and quickly remove moisture. Its dyeing process, fabric structure and proper maintenance can further enhance its stability under humidity changes and reduce deformation, wrinkles and other performance degradation caused by humidity.
See moreJacquard Dobby Corduroy Fabric's excellent warmth and breathability are important components of its functionality, especially in the fields of clothing and home decoration. To optimize these two properties, it is necessary to start from multiple aspects such as material selection, weaving process, finishing technology and design innovation. The following is a detailed analysis and solution:1. Key methods for optimizing warmth(1) Selection of fiber materialsNatural fibersThe use of natural fibers (such as cotton or wool) can significantly improve warmth. Cotton fibers have good moisture absorption and warmth retention, while wool can lock more air due to its curled structure and provide better thermal insulation.Synthetic fibersSynthetic fibers such as polyester and acrylic have high warmth retention and are not easy to absorb moisture, making them suitable for use in humid environments. In addition, ultra-fine fibers (such as micro-denier polyester) can imitate the effect of down and further enhance warmth retention.Blended materialsMixing natural fibers with synthetic fibers (such as cotton/polyester blends) can improve warmth retention while maintaining softness and comfort. For example, adding a certain proportion of elastic fibers (such as spandex) can also improve the comfort of close-fitting wear.(2) Suede designSuede height and densityThe warmth retention of corduroy is closely related to the height and density of its suede. Higher suede and denser arrangement can lock in more still air, thereby enhancing the thermal insulation effect. However, it should be noted that too high suede may affect breathability, so a balance needs to be found.Double-layer suedeIn some high-end applications, the thickness of the suede can be increased through double-layer weaving technology to further improve warmth retention.(3) Finishing technologyCoating treatmentAdding a thin layer of waterproof and breathable coating (such as polyurethane film) to the back of the fabric can reduce heat loss without affecting breathability.Heat reflection technologyAdding a functional coating containing metal particles or ceramic powder to the fabric can reflect the heat emitted by the human body, thereby improving the warmth retention effect.2. Key methods for optimizing breathability(1) Selection of fiber materialsMoisture wicking fibersThe use of fibers with excellent moisture wicking properties (such as Coolmax or bamboo fibers) can effectively improve the breathability of the fabric while maintaining a dry feel.Open structure fibersChoosing fibers with an open cell structure (such as viscose fibers or certain synthetic fibers) can promote air circulation, thereby enhancing breathability.(2) Fabric structure designOpen structureDuring the weaving process, by adjusting the density and arrangement of the warp and weft yarns, the fabric is formed with certain gaps, thereby enhancing breathability. For example, plain or twill weaves can provide better air circulation than satin weaves.Layered designThrough layered weaving technology, air channels are formed inside the fabric, which can both improve warmth retention and ensure breathability. For example, dense materials are used on the outer layer to block cold wind, and loose materials are used on the inner layer to promote air circulation.(3) Finishing technologyBreathable coatingAdding a microporous breathable coating to the surface of the fabric can allow moisture to escape while maintaining windproof performance, thereby improving breathability.Enzyme washing treatmentEnzyme washing of corduroy fabric can remove some of the fluff and open the tiny pores between the fibers, thereby enhancing breathability.3. Key strategies for balancing warmth and breathability(1) Zoning designFunctional zoningDesign functional zoning fabrics according to the needs of different parts of the human body. For example, the back area can adopt a more breathable design to dissipate heat, while the abdominal area can adopt a more warm design to protect the core body temperature.(2) Intelligent temperature control technologyPhase change material (PCM)Embedding phase change material in the fabric can automatically adjust warmth and breathability according to the ambient temperature. For example, in a low temperature environment, PCM will release heat to improve warmth; in a high temperature environment, PCM will absorb heat to enhance breathability.Moisture responsive fibersUsing moisture responsive fibers (such as some smart fibers), breathability can be adjusted according to humidity changes, thereby providing better comfort in hot and humid environments.(3) Composite material technologyMulti-layer compositeBy combining materials with different functions, a balance between warmth retention and breathability can be achieved. For example, the outer layer uses windproof materials, the middle layer uses thermal insulation materials, and the inner layer uses breathable materials to form a fabric with superior comprehensive performance. Through scientific design and advanced technical means, high-quality fabric products that are both warm and breathable can be created.
See moreThe surface of Yarn-Dyed Corduroy Fabric does have a special luster and texture, which is determined by its unique manufacturing process and material characteristics. The following is a detailed analysis of the surface luster and texture characteristics of yarn-dyed corduroy fabric from multiple angles: 1. The impact of yarn dyeing process on lusterColor uniformity and depthYarn-dyed corduroy dyes the yarn before weaving. This process allows the color to penetrate into the core of the yarn rather than just stay on the surface of the fabric. Therefore, the color of yarn-dyed corduroy is usually fuller, more uniform, and has a certain sense of depth, showing a natural luster.Contrast effectThe velvet part (raised part) and the base fabric part (recessed part) of the yarn-dyed corduroy will form a subtle contrast due to the different reflections of light. This contrast enhances the three-dimensional sense of the fabric, making its surface look more layered and textured.2. The unique texture of corduroy stripsThe width and gloss of corduroy stripsThe surface of corduroy is composed of a series of parallel strips. The width of these strips (such as thin strips, medium strips, and wide strips) directly affects the gloss performance of the fabric:Thin strip corduroy: The strips are narrower, the surface is more delicate, and the gloss is relatively soft, which is suitable for making high-end clothing or household items.Wide strip corduroy: The strips are wider, the surface is rougher, and the gloss is more obvious, which is suitable for retro style or decorative purposes.Direction of the arrangement of the stripsWhen the light shines along the direction of the strips, a silky gloss will be produced; when the light is perpendicular to the direction of the strips, the gloss will appear softer. This change of light and shadow gives the yarn-dyed corduroy a unique visual effect.3. The influence of materials on textureNatural fibers (such as cotton)If the yarn-dyed corduroy is made of natural cotton fibers, its surface usually has a warm and soft texture, and the gloss is more natural and soft, not too dazzling. This texture is particularly suitable for making clothing and household items in autumn and winter.Blended fibers (such as polyester or spandex)If synthetic fibers (such as polyester) are added, the surface of yarn-dyed corduroy may be smoother with a slight artificial sheen, while increasing wear resistance and wrinkle resistance. This texture is more suitable for making products with high durability requirements.4. Hand and touchSoftnessThe surface of yarn-dyed corduroy is cut velvet-treated to form a soft velvet layer that feels very comfortable. This softness not only enhances the texture of the fabric, but also increases the pleasure of wearing or using it.Three-dimensional senseBecause the velvet strips of corduroy are formed by the velvet-cutting process, its surface has a three-dimensional relief feel. When your fingers gently pass over it, you can feel the ups and downs of the velvet strips, which is very different from other smooth fabrics.5. Comparison with piece-dyed corduroyDifference in glossThe gloss of yarn-dyed corduroy is usually more natural and lasting than that of piece-dyed corduroy. Piece-dyed corduroy is dyed on the entire fabric after weaving, and the color may be more concentrated on the surface, which is easy to fade due to friction or washing. Since the yarn itself is dyed, the gloss of yarn-dyed corduroy remains good even after multiple washings.Color performanceThe color layering of yarn-dyed corduroy is stronger, especially when the contrast between the velvet strips and the base fabric is more obvious under light. This characteristic makes yarn-dyed corduroy more visually attractive.6. Gloss and texture in application scenariosClothing designThe gloss and texture of yarn-dyed corduroy make it very suitable for making autumn and winter clothing such as coats, pants, and skirts. Its natural gloss can add a sense of luxury to clothing, while its soft texture improves the comfort of wearing.Home decorationIn home furnishings such as sofa covers, curtains or cushions, the gloss and texture of yarn-dyed corduroy can create a warm and retro atmosphere, which is particularly suitable for Nordic, rural or industrial styles.Fashion matchingThe unique gloss of yarn-dyed corduroy makes it a favorite of fashion designers, especially when creating a retro or casual style, its texture can add points to the overall look. These characteristics make yarn-dyed corduroy very popular in the fields of clothing and home furnishing. It is both beautiful and practical and can meet a variety of design needs.
See moreWhen cleaning Tencel-Cotton Piece-Dyed Corduroy Fabric, special attention should be paid to its material characteristics and dyeing process to avoid damaging the fabric or affecting its color and appearance. The following are detailed cleaning precautions: Fabric Characteristics and Cleaning PrinciplesTencel Fiber SensitivityTencel fiber has good moisture absorption and softness, but is sensitive to friction and chemicals. Avoid using strong brushes or detergents containing bleach when cleaning.Corduroy Texture StructureCorduroy fabric has a unique longitudinal texture on the surface, which easily accumulates dust and dirt. Be careful when cleaning to avoid damaging the texture or causing pilling.Piece-Dyed Process CharacteristicsThe Piece-Dyed (garment dyeing) process may result in a darker color of the fabric that is easy to fade. Slight color fading may occur during the first wash, so it is recommended to wash it separately or with other dark clothes.Preparation before cleaningCheck the washing labelBefore cleaning, always check the washing label on the fabric or finished product to understand the manufacturer's recommended cleaning methods and precautions.Test for color fastnessIf it is a newly purchased fabric or garment, it is recommended to gently wipe it with a damp cloth in an inconspicuous place to test whether the color is fast. If there is obvious fading, it is recommended to wash it separately first.Classification washingWash Tencel-Cotton corduroy fabric separately from other materials, especially light-colored or easily dyed items, to prevent cross-dyeing.Cleaning methodHand washApplicable scene: For lightly soiled or delicate corduroy products, hand washing is the safest choice.Steps:Use warm water (no more than 30°C) to avoid high temperatures that cause the fabric to shrink or deform.Add a mild neutral detergent (such as wool detergent), and never use detergents containing bleach or strong alkalinity. Gently rub the stained area and avoid rubbing or pulling the fabric.Rinse repeatedly with clean water to ensure that the detergent is completely removed.Machine washApplicable scene: For corduroy clothing for daily wear, you can use a washing machine to wash it, but you need to take appropriate measures.Notes:Put the clothes in a laundry bag to prevent scratches or abrasions.Select the gentle mode and set the low temperature water washing (no more than 30°C).Use liquid neutral detergent to avoid powder detergent residue.Wash separately or with clothes of the same color.Dry cleaningApplicable scenarios: For high-end or complex corduroy products, it is recommended to choose professional dry cleaning.Notes:The solvents used in the dry cleaning process may affect some dyes, so you need to choose an experienced dry cleaner.Try to avoid long-term exposure to sunlight after dry cleaning to prevent color fading.Stain treatmentCleaning tips for common stainsOil stains: Gently absorb excess oil with a paper towel, then apply a small amount of dishwashing liquid or neutral detergent, let it stand for 5 minutes and rinse with warm water.Ink stains: Gently wipe the stained area with milk or alcohol, and then rinse with clean water.Coffee or tea stains: Soak in cold water for 10 minutes, then gently scrub with a neutral detergent.Avoid incorrect operationsNever use hot water to rinse stains directly, as this may set the dye or deform the fabric.Avoid using a stiff brush or steel wool to clean, as this may damage the texture of the corduroy. Proper cleaning and maintenance methods can maximize the softness, color brightness and overall texture of Tencel-Cotton corduroy fabrics, while extending their service life.
See moreThe wear resistance and tear resistance of Cotton Piece-Dyed Corduroy Fabric are its important physical properties, which directly affect its service life and scope of application. The following is a detailed analysis of its performance from the aspects of material structure, production process and practical application: Basic structure and wear resistance of corduroy fabricUnique stripe structureCorduroy fabric is characterized by its vertically arranged stripes (called "Wales"), which are formed by additional weft yarns floating on the surface of the fabric.This structure gives corduroy fabric a high surface density and can effectively resist friction and wear.Generally speaking, the finer the stripes (i.e. the higher the Wale Count), the better the wear resistance of the fabric, but the hand may be slightly stiff; corduroy with wider stripes is softer, but the wear resistance is slightly worse.Natural advantages of cotton fiberCotton fiber itself has good wear resistance, especially after compact spinning and high-strength weaving, its durability is further enhanced.The wear resistance of cotton dyed corduroy fabric is also related to its yarn thickness and fabric density. High-density corduroy fabrics are usually more durable.Effect of finishing processDuring the production process, the wear resistance of corduroy fabrics can be further improved through special finishing techniques (such as resin treatment or coating processing).These treatments not only enhance the surface hardness, but also reduce pilling or wear caused by frequent use.Performance of tear resistanceBase fabric strengthThe tear resistance of corduroy fabric mainly depends on the strength of its base fabric (ground fabric). If the base fabric is woven with high-count, high-strength yarn, the overall tear resistance is stronger.In addition, the multi-layer structure of corduroy (including ground fabric and stripe part) also provides it with additional support and reduces the risk of tearing.Effect of stripe directionThe tear resistance of corduroy fabric may vary in different directions. The tear resistance along the stripe direction (longitudinal direction) is usually higher, while it may be slightly weaker in the transverse direction (perpendicular to the stripe).Therefore, when designing clothing or furniture, try to avoid excessive tension in the transverse direction.Effect of dyeing process The dyeing process of Cotton Piece-Dyed Corduroy Fabric does not significantly affect its tear resistance, because dyeing is done after the fabric is finished, and gentle dyeing methods are usually used to protect the fiber structure.However, if too strong chemical reagents or high temperature treatment are used in the dyeing process, the toughness of the fiber may be slightly weakened.Performance in practical applicationsClothing fieldIn the clothing field, cotton dyed corduroy fabric is often used to make clothing such as coats, pants and shirts that require a certain degree of durability.For areas that are often rubbed (such as trouser knees or coat cuffs), this fabric shows good wear resistance.However, due to the prominent striped structure of corduroy, slight indentations or gloss changes may occur after long-term use.Home and decoration fieldIn furniture decoration, cotton dyed corduroy fabric is widely used in products such as sofa covers, pillows and curtains.Its tear resistance is sufficient to cope with the pulling and friction in daily use, but caution is still required in the case of contact with sharp objects or strong stretching.Outdoor scenesIf specially reinforced (such as adding a waterproof or windproof coating), cotton dyed corduroy fabric can also be used for light outdoor activity equipment, such as jacket lining or backpack lining.However, for high-intensity use in extreme environments, it is recommended to choose more resilient synthetic fiber materials. Cotton Piece-Dyed Corduroy Fabric generally performs well in abrasion and tear resistance, especially after careful design and treatment. Its durability makes it an ideal choice for many clothing and home products. However, in order to fully realize its potential, users should choose the appropriate stripe width and finishing method according to specific needs when purchasing and using it, and pay attention to the correct maintenance method. This will not only extend the life of the fabric, but also ensure that it always maintains a good look and feel.
See moreThe breathability, moisture absorption and warmth retention of Bi-Stretch Corduroy Fabric are important indicators of its performance, and these characteristics directly affect the wearing experience and applicable scenarios. The following is a detailed analysis of its breathability, moisture absorption and warmth retention: BreathabilityDefinition and Importance: Breathability refers to the ability of the fabric to allow air to pass through, which determines whether the clothing can effectively expel moisture and heat generated by the human body to maintain comfort.Breathability Performance of Bi-Stretch Corduroy:Bi-Stretch Corduroy is usually made of a blend of cotton, polyester or other fibers, and its breathability depends on the fiber composition and fabric structure.If the fabric contains a higher proportion of natural fibers (such as cotton), the breathability is better because natural fibers have better air circulation capabilities.The unique striped structure of corduroy forms tiny channels on the surface, which helps a certain degree of air flow.However, since elastic fibers (such as spandex) may be added to bi-stretch corduroy, this may slightly reduce breathability because elastic fibers themselves have poor breathability.Improvement method:Increase the proportion of natural fibers.Use thinner corduroy fabrics (such as pinstripe or low-density corduroy) to improve air circulation.HygroscopicityDefinition and importance: Hygroscopicity refers to the ability of a fabric to absorb and release moisture, which is essential to keep the skin dry and comfortable.Hygroscopicity performance of two-way stretch corduroy:Two-way stretch corduroy containing natural fibers (such as cotton) usually has good hygroscopicity because natural fibers can absorb moisture and evaporate it into the air. If synthetic fibers (such as polyester or spandex) are added to the fabric, the hygroscopicity may be reduced because synthetic fibers themselves have poor hygroscopicity.The striped structure of corduroy can increase the surface area of the fabric, thereby improving the hygroscopic effect.The impact in practical application:In a humid environment, two-way stretch corduroy may absorb moisture faster than pure synthetic fiber fabrics, but it may dry slower.Improvement method:Increase the proportion of natural fibers.Apply functional finishing techniques (such as hydrophilic coating) to enhance moisture absorption and perspiration performance.WarmthDefinition and importance: Warmth refers to the ability of fabrics to block heat loss, which is particularly important for autumn and winter clothing.Warmth performance of two-way stretch corduroy:Corduroy fabrics are known for their unique stripe structure, which can form an air layer on the surface of the fabric to insulate and improve warmth.While retaining the warmth of traditional corduroy, two-way stretch corduroy enhances the fit by adding elastic fibers, making the fabric closer to the body and reducing heat loss.Fabric thickness and stripe width also affect warmth. Thicker corduroy (such as wide stripes or high-density corduroy) generally provide better warmth.Impact in practical applications:Two-way stretch corduroy is suitable for making casual clothes, jackets or home clothes in autumn and winter, which are both warm and comfortable.Improvement method:Use higher density corduroy fabrics to increase warmth.Combined with other thermal insulation materials (such as fleece lining) to further improve the thermal insulation effect.Comprehensive performance comparisonBreathability vs. warmth: There is a certain trade-off between the breathability and warmth of two-way stretch corduroy. Higher warmth may mean lower breathability, so it needs to be optimized according to the specific use.Hygroscopicity vs. comfort: Good moisture absorption helps keep the skin dry, but attention should be paid to the drying speed to avoid long-term retention of moisture and discomfort.Balance of the three: In practical applications, the best balance of breathability, moisture absorption and warmth can be achieved by adjusting the fiber composition, fabric structure and finishing process.Application scenarios and suggestionsSuitable scenarios:Daily casual wear: Two-way stretch corduroy is very suitable for making casual pants, jackets or dresses in autumn and winter due to its comfort and certain warmth.Outdoor activities: If it is waterproof or windproof, two-way stretch corduroy can also be used for light outdoor activities, but it is not recommended for high-intensity sports.Home wear: Due to its soft touch and warmth, two-way stretch corduroy is often used to make home clothes or sofa covers.Improvement suggestions:For scenes that require higher breathability and moisture absorption (such as sportswear), you can consider adding functional fibers or using double-layer fabric design.For scenes that focus on warmth (such as cold areas), you can choose thicker corduroy fabrics and combine them with inner thermal insulation materials. Two-way stretch corduroy fabrics show balanced performance in breathability, moisture absorption and warmth. Its breathability and moisture absorption mainly depend on the fiber composition and fabric structure, while its warmth is due to the unique stripe structure of corduroy and the fit of elastic fibers. By optimizing the design and production process, its comprehensive performance can be further improved to meet the needs of different scenes.
See moreDouble Weave Corduroy Fabric In industrial use, its functional requirements are usually closely related to its specific application scenarios. Due to the particularity of the industrial environment, this fabric needs to have certain functional properties to meet specific needs. The following are the main functional requirements and analysis of double weave corduroy in industrial use: Flame retardancyThere may be dangerous factors such as high temperature, open flame or electric arc in the industrial environment, so flame retardancy is a core requirement for many industrial uses.For example: used for protective clothing, welding work clothes, fire equipment covering materials, etc.Functional requirementsThe fabric must pass the relevant flame retardant standard test (such as EN ISO 11612, NFPA 70E, etc.).It can self-extinguish when exposed to flames, reducing the risk of flame spread.No toxic smoke or droplets are produced.Implementation methodUse flame retardant fibers (such as aramid, Nomex, Kevlar) as raw materials.Add flame retardant coatings or additives in the finishing stage.Combined with double-layer woven structure, enhanced thermal insulation performance.Wear resistance and durabilityIn industrial scenarios, fabrics may frequently contact rough surfaces or be subjected to high friction (such as conveyor belts, protective pads, and mechanical equipment covers).It is necessary to ensure that the fabric is not easy to wear or tear during long-term use.Functional requirementsHigh wear resistance and tear resistance.Able to withstand repeated mechanical stress without deformation or damage.Implementation methodUse high-strength fibers (such as polyester and nylon) as raw materials.Increase fabric density and yarn count.Resin coating treatment in the finishing stage to increase surface hardness.Waterproof and oil-proofIn some industrial environments (such as chemical plants and food processing plants), fabrics may be exposed to liquids, oils or other chemicals and need to have waterproof and oil-proof properties.For example: protective clothing, cleaning tool covering materials, equipment cover cloths, etc.Functional requirementsThe surface is hydrophobic and can effectively prevent liquid penetration.Resistant to erosion by grease and other chemicals.Implementation method Apply fluorocarbon compound (such as Teflon) coating in the finishing stage.Use waterproof and breathable membranes (such as Gore-Tex) to laminate to the fabric.Double-layer woven structure can further enhance waterproof performance, and the inner layer provides additional protection.Antistatic propertyIn electronic manufacturing, petrochemical and other industries that are sensitive to static electricity, static electricity may cause fire, explosion or damage precision equipment.Fabrics need to have antistatic properties to avoid static electricity accumulation.Functional requirementsSurface resistivity meets relevant standards (such as EN 1149-5).Can quickly conduct static charges to avoid static electricity accumulation.Implementation methodMix conductive fibers (such as carbon fiber and metal fiber) into the yarn.Add antistatic additives in the finishing stage.The double-layer structure can further enhance the antistatic effect through the design of the conductive layer.Heat insulation and thermal insulationIn high or low temperature environments (such as boiler rooms and cold storage), fabrics need to provide good thermal insulation or thermal insulation properties.For example: heat-insulating gloves, thermal insulation covers, protective clothing, etc.Functional requirementsCan effectively block heat transfer and keep the internal temperature stable.Provide sufficient warmth in low temperature environments.ImplementationUse thermal insulation fibers (such as aerogel fibers, glass fibers) as raw materials.Use double-layer woven structures to form air interlayers to enhance thermal insulation.Add thermal insulation coatings or fillers in the finishing stage.Antibacterial and mildew-proof propertiesIn humid or multi-bacterial environments (such as medical equipment covers, food processing workshops), fabrics need to have antibacterial and mildew-proof properties to prevent bacterial growth and mildew.For example: medical protective clothing, sanitary product covering materials, etc.Functional requirementsComply with antibacterial test standards (such as AATCC 100, ISO 22196).Not prone to mold or rot under humid conditions.ImplementationAdd antibacterial agents (such as silver ions, quaternary ammonium salts) in the finishing stage.Use natural antibacterial fibers (such as bamboo fiber, seaweed fiber).Ensure that the fabric has good breathability and reduces moisture accumulation.Chemical resistanceIn industries such as chemical and pharmaceutical, fabrics may come into contact with strong acids, alkalis or other corrosive chemicals.Fabrics need to have good chemical resistance to extend their service life.Functional requirementsResistant to common chemicals without dissolution or degradation.The surface is not easily contaminated and easy to clean.Implementation methodUse chemical-resistant fibers (such as PTFE, polypropylene).Add chemical-resistant coatings in the finishing stage.The double-layer structure can provide additional barrier protection. The functional requirements of Double Weave Corduroy Fabric in industrial use mainly include flame retardancy, abrasion resistance, waterproof and oil repellency, antistatic properties, thermal insulation, antibacterial and mildew resistance, chemical resistance and dimensional stability. These functional requirements are usually achieved by selecting suitable raw materials, optimizing weaving structures and adopting advanced finishing technologies. Depending on the specific industrial application scenarios, the functional requirements of fabrics may be emphasized, so the actual use conditions need to be fully considered during the design and production process to ensure that the fabrics can meet the strict requirements of industrial use.
See moreJacquard Dobby corduroy fabric has several significant advantages in wearing comfort compared to other types of corduroy fabrics. Corduroy, as a classic fabric, is favored for its unique longitudinal stripes and soft texture. With the continuous development of weaving technology, Jacquard Dobby corduroy fabric has been innovated on the basis of traditional corduroy, making it have certain advantages in comfort, breathability, elasticity and aesthetics. Jacquard Dobby fabric uses fine weaving technology, which can usually achieve more complex patterns and texture designs. This weaving method not only improves the aesthetics of the fabric, but also improves the touch and comfort of the fabric. Compared with traditional corduroy, Jacquard Dobby corduroy has an additional layer of delicate texture effect on the surface, usually presenting a smoother, softer texture, and a more delicate and comfortable touch. Traditional corduroy fabrics generally present a relatively single longitudinal stripe. Although they have a good sense of friction and warmth, they may appear rough in terms of comfort. Jacquard Dobby can create a softer surface through fine weaving technology, reducing the irritation when wearing. The weaving method of Jacquard Dobby corduroy makes the surface of the fabric more delicate and soft, especially in the pile part of the fabric. Due to the use of fine yarns and processes, the pile is short and uniform, making the surface feel better and bringing a softer experience when wearing. Compared with traditional corduroy fabrics, Jacquard Dobby is more delicate in the pile effect. It is not only softer, but also less prone to itching when in contact with the skin, making it suitable for long-term wear. Traditional corduroy fabrics sometimes cause a certain sense of friction to the skin due to their rough texture, especially in hot and humid environments, which may cause discomfort. The fiber materials and weaving processes commonly used in Jacquard Dobby corduroy fabrics make it have good breathability. Compared with other types of corduroy, Jacquard Dobby can better regulate the wearer's body temperature. The weave of corduroy fabric itself helps air circulation. The unique structure and weaving method of Jacquard Dobby corduroy make air flow more smoothly, help keep the skin dry and reduce the accumulation of sweat, which is particularly important for comfortable wearing. Especially in warm seasons or relatively humid environments, Jacquard Dobby corduroy can provide a more comfortable wearing experience than traditional corduroy. Some Jacquard Dobby corduroy fabrics will add a moderate amount of elastic fibers (such as spandex), which allows the fabric to maintain comfort and softness while providing a certain degree of elasticity. The addition of elastic fibers makes the fabric more stretchable and adaptable, and can better fit the body curves, avoiding the feeling of restraint or over-tightness that may occur in traditional corduroy fabrics. Especially when made into clothing such as pants and skirts, Jacquard Dobby corduroy can provide better freedom of movement and increase comfort when wearing. Jacquard Dobby fabric also performs well in durability and wrinkle resistance due to the special weaving process. Traditional corduroy fabric may wrinkle after wearing for a period of time, affecting the appearance and comfort, while Jacquard Dobby fabric can better resist wrinkles and maintain the flatness of clothing due to its tight weaving method and innovative fiber structure. After long-term wear, the fabric is not easy to deform or produce indentations, allowing the wearer to maintain a comfortable and neat appearance for a long time. Jacquard Dobby corduroy fabric has significant advantages over traditional corduroy fabric in wearing comfort. Its fine weaving process brings a softer and more delicate touch, which improves the comfort of the fabric; at the same time, the breathability, elasticity and durability of the fabric also make Jacquard Dobby corduroy more comfortable in daily wear and suitable for long-term wear. Whether in warm seasons or in a relatively humid environment, Jacquard Dobby corduroy can provide the wearer with a better comfort experience.
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